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First Grip Pte Ltd
No.1, Lok Yang Way (Jurong),
Unit No.10D, Singapore 628623
Tel: +65 6377 2990 ; Fax: +65 6273 3626
Email:
alfbeow@singnet.com.sg |
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Products & Services: |
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Stainless Steel Repair Clamps |
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Stainless Steel Split-Tee |
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Underpressure Drilling & Tapping Machine |
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Fabricated DI Pipe / Fittings |
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Couplings / Flange Adaptors |
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Gate Valves |
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ACE
Dutile Iron
Gate Valve
Model WP4000
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For indutrial
water supplies, industrial and
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agricultural uses,
and most pumping applications |
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High quality
ductile Iron used in manufacturing |
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reduces weight and
therefore facilitates installation. |
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Specially designed
shape of body, rubber lined |
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wedge, performance
tested upper sealing system and unique valve
coating eliminates all maintenance costs,
even in extremely difficult working
conditions. |
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I.
Characteristics of uninterrupted water supply
branching |
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The
uninterrupted water-supply branching method offers the
following advantages:
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1. |
Users
will not be inconvenienced (because there is no
water-supply cutoff) |
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2. |
There
is no need to notify users about a water-supply
cutoff, make the arrangements for water- |
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supply tanks, or spend a lot of time doing paperwork
(with fire stations, other government offices). |
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3. |
There
is no water (which collects during cutoff) wasted,
or no need to clean the pipes by flushing
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after
branching is over. |
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4. |
Offers a substantial saving in material and labor. |
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II. Advantages of
divided T-clamp |
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Use COSMO
valve, COSMO divided T-clamp, and/or COSMO special divided
T-clamp for uninterrupted water-supply branching using COSMO
borer. |
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1. |
The
COSMO divided T-clamp perfectly fits the outer wall
of the pipe; use of this T-pipe therefore
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makes
a section of pipe with a hole stronger than before
the pipe was bored. |
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2. |
COSMO
divided T-clamp is easy to use, as most pipes in
this group can be separated into two |
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portions. |
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3. |
The
following shows the results of a test, demonstrating
the effectiveness of the divided T-clamp
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(tested at the Agency of Industrial Science and
Technology. |
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(a)
A pipe (100-mm bore) was placed on two
support
points 1000 mm apart from each other.
The pipe broke
when pressure (9 tons) was applied at
its center. |
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(b)
A pipe (100-mm bore) was set in the same
manner
above, but with a hole (100-mm
diameter) through the
center.
The pipe broke when pressure (
4 tons) was applied at
the center. |
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(c)
A pipe with a hole is fitted with the
divided T-clamp.
The pipe did not break even when pressure
at the center
was increased to 14 tons. |
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III. Principle of
the method |
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With the uninterrupted
water-supply branching method, the operator uses a specially
designed borer to attach a branch pipe to the main pipe
without having to cut off the supply of water.
The main pipe is not cut off, vastly simplifying the
procedures associated with the water work - and resulting in
a great saving of time, cost and labor. |
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1
Set
the COSMO valve or divided T-clamp and sluice valve
on the main pipe. Put the borer in place, and make
sure that the sluice valve is open. |
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2
Move the
borer's cutter drill forward and cut out a hole
through the wall of the main pipe. |
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3
Retract
the drill and close the sluice valve. |
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4
Detach the
borer. After branching is completed, open the sluice
valve to let the water flow. |
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Insertion of sluice valve and plug in pipe branching for
uninterrupted water-supply |
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Introduction
Since 1960,
COSMO's insertion method has been widely used across the
country as it ensures continuous water supply while branch
pipe is being attached to the main pipe. This method has
been the basis of many new improvements including the valve
insertion method (for attaching the valve), plug insertion
method (for installing a plug at any location along the
pipe), a method for simultaneous water stopping and
branching, and a free-branching method (the main pipe can be
branched off in any direction). The range of application has
been drastically widened by these methods, heightening the
expectations for greater freedom in water work.
COSMO's
technology is particularly suited to large-bore pipes and
high-pressure water pipes. A pioneer in the field of nonstop
water-supply pipe branching, COSMO honed its techniques on
the basis of its rich experience and know-how to now be
among the world's top class. It is no exaggeration to say
that these techniques have revolutionized water work
operations in Japan.
"Uniterrupted
water-supply piping work under any circumstances" - this has
been our long-held goal, which is now near to realization.
We are truly grateful to our suppliers, customers and all
those concerned for their continuing support in making our
dreams come true. |
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I. Purpose of the
insertion method |
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Whenever we
receive an inquiry from water work operators about our
insertion method, we try to learn how our customers intend
to use the method before deciding on the best approach. So
far, our insertion method has been used under the following
conditions: |
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1. |
When
the main pipe (the one already laid) has no sluice
valve and its maintenance is difficult. |
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Whe
the pipe needs to be bypassed because of the
construction of structures (bridges, railway tracks,
sewers, |
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etc)
or expansion of roads and river ways. |
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To
minimize the area where a water supply is
temporarily cut off. |
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To
relocate water pipes because of rezoning. |
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To
install a plug on the pipe after a decision on pipe
removal is made. |
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II.
Classification of the insertion method |
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1. |
Inserting a sluice
valve |
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2. |
Inserting a
butterfly valve |
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3. |
Inserting a switch
valve |
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Inserting a plug |
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5. |
Branching a pipe
with inserting a plug |
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Inserting an
emergency cutoff valve with uniterrupted water
supply |
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7. |
Inserting a strainer |
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8. |
Inserting a type 3
plug |
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9. |
COSMO CO valve |
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1. |
Plugs and valves can
be put anywhere on the existing pipe without
stopping the supply of water. |
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2. |
After the divided
T-clamp is put on, a water pressure test is carried
out to ensure water-tightness. |
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3. |
The use of the
divided T-clamp enhances the strength of the pipe |
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4. |
The divided T-clamp
can be used for any pipe type. Its installation is
flexible; it can be put on the pipe under
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many different
conditions. |
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Repair Clamps: |
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FIRST GRIP offers a
comprehensive range of products specially designed for all
sorts of cracks in the most common pipe materials. |
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Typical Pipe Cracks: |
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